OHSA Risk Assessment

OHS: How to Do a Health and Safety Risk Assessment in a Small Business

July 08, 202618 min read

Article #3 of #25 in the Occupational Health and Safety Series

Phase 1: Foundation and Legal Basics

Introduction

If you ask a health and safety consultant where a small business should start with workplace safety, one of the first answers will almost always be the same: start with a risk assessment.

That is because a business cannot manage health and safety properly if it does not first understand what could cause harm in the workplace. It is very difficult to choose the right safety rules, training, emergency procedures, protective equipment, or inspections if you have not yet identified the actual risks in your business.

A health and safety risk assessment helps you do exactly that. It gives you a practical way to look at your workplace, identify hazards, think about who could be harmed, decide how serious the risks are, and then put control measures in place to reduce those risks.

For small business owners, risk assessments are often one of the most useful health and safety tools available. They help turn health and safety from a vague idea into a practical management task. Instead of trying to fix everything at once or relying only on common sense, the business owner can work through the workplace in a structured way and focus on the real risks that need attention.

Some small business owners hear the words risk assessment and immediately imagine long technical reports, complicated scoring systems, and expensive consultants. While some high-risk industries do need formal and detailed assessments, the basic idea of a risk assessment is much simpler than many people think. In a small business, a risk assessment can begin with careful observation, sensible questions, and written notes about what needs to be controlled.

In this article, we will explain what a health and safety risk assessment is, why it matters, who should be involved, and how a small business owner can carry out a practical risk assessment step by step. We will also look at common workplace hazards, examples of control measures, mistakes to avoid, and how to turn the findings into action.


What Is a Health and Safety Risk Assessment?

A health and safety risk assessment is the process of looking at your work activities, identifying hazards, deciding who could be harmed and how, evaluating the level of risk, and then deciding what steps should be taken to reduce or control that risk.

To understand this properly, it helps to separate two words that are often used together:

  • A hazard is something that has the potential to cause harm.

  • A risk is the chance that the hazard could actually cause harm, together with how serious that harm could be.

A simple example

Imagine there is a loose electrical cable running across the floor of your office or workshop.

  • The hazard is the cable across the walkway.

  • The risk is that someone could trip over it, fall, and injure themselves.

Now imagine a business stores cleaning chemicals in unlabelled containers.

  • The hazard is the chemical and the poor storage method.

  • The risk is that an employee may use it incorrectly, spill it, breathe it in, or suffer skin or eye injuries.

A risk assessment is the process of finding these kinds of problems before an accident happens and then deciding what should be done about them.


Why Risk Assessments Matter in a Small Business

Some small business owners think risk assessments are only for big factories, mines, or construction companies. In reality, every business has hazards. The difference is only in the type and level of risk.

An office may have electrical hazards, blocked exits, poor housekeeping, and fire risks. A salon may have chemicals, hot equipment, and wet floors. A catering business may have knives, hot oil, gas, cleaning chemicals, and slippery surfaces. A plumbing or electrical business may have ladders, tools, client-site risks, and manual handling hazards. A workshop may have machinery, welding, noise, dust, and moving equipment.

A risk assessment matters because it helps a business do the following:

1. Prevent injuries and illness

The most important reason for doing a risk assessment is to stop people from getting hurt. If hazards are identified early, the business has a chance to fix the problem before it causes an accident, injury, or health issue.

2. Meet legal responsibilities

South African employers have a duty under occupational health and safety law to provide and maintain, as far as reasonably practicable, a working environment that is safe and without risk to health. A risk assessment is one of the most practical ways to identify what those risks are and what needs to be done about them.

3. Focus time and money on the right problems

Without a risk assessment, a business may spend time on the wrong issues while missing the hazards that actually matter most. A proper assessment helps the owner prioritise the most important risks first.

4. Improve training and procedures

Once the risks are clear, it becomes much easier to train staff properly, write relevant safety rules, choose the correct PPE, and create sensible emergency procedures.

5. Show that the business is taking safety seriously

If there is an inspection, an incident, or a dispute, a business that has carried out a risk assessment is in a much stronger position than one that has never looked at its risks in a structured way.


Who Should Do the Risk Assessment?

In a small business, the risk assessment is often led by the owner, manager, supervisor, or the person responsible for health and safety. However, it should not be done in complete isolation if other people have useful knowledge about the work.

Employees often understand the day-to-day risks of their jobs better than anyone else because they are the ones doing the work. A technician may know which ladder is unstable. A kitchen employee may know which floor area becomes slippery during busy periods. A receptionist may know that delivery boxes are regularly left in the fire exit path. A cleaner may know which chemicals cause problems or where storage is poor.

This means a good risk assessment often involves:

  • the owner or manager

  • supervisors where applicable

  • employees who actually do the work

  • in some cases, a health and safety representative or external adviser if the work is more specialised or higher risk

The goal is not to create a committee for every small task. The goal is to make sure the assessment reflects the real workplace and not just what management assumes is happening.

Who Should Do the Risk Assessment?
Conducting a Risk Assessment

When Should a Risk Assessment Be Done?

A risk assessment should not be treated as a once-off exercise that is done and then forgotten. It should be reviewed and updated when needed.

A small business should consider doing or reviewing a risk assessment:

  • when starting the business

  • when moving into new premises

  • when introducing new equipment, chemicals, tools, or machinery

  • when changing the way work is done

  • when new employees start doing unfamiliar tasks

  • after an accident, near miss, or dangerous incident

  • when the business expands into new services or new work environments

  • when there is reason to believe the current assessment no longer reflects reality

Even if nothing major has changed, it is still wise to review risk assessments from time to time to make sure they remain accurate.


Step-by-Step: How to Do a Risk Assessment in a Small Business

Below is a practical step-by-step process that a small business can use to carry out a basic workplace risk assessment.

Step 1: Break the Business Into Work Areas and Activities

Before you start identifying hazards, it helps to divide the business into manageable sections. If you try to assess the whole business at once without structure, important details can easily be missed.

You can break the assessment down by:

  • physical area, such as reception, workshop, kitchen, storeroom, office, parking area, client-site work, or delivery vehicle

  • work activity, such as welding, food preparation, ladder work, stock handling, cleaning, electrical installation, driving, or cash handling

  • groups of tasks, such as opening procedures, equipment use, loading and unloading, or closing procedures

This makes the assessment much easier because you can focus on one part of the business at a time.

Example

A small catering business might divide its assessment into:

  • kitchen food preparation area

  • cooking and frying area

  • dishwashing and cleaning area

  • storeroom and chemical storage

  • food delivery and transport

  • event setup at customer premises

A plumbing business might divide its assessment into:

  • workshop and tool storage

  • loading the vehicle

  • driving to site

  • working at customer premises

  • ladder use

  • cutting and joining pipes

  • handling heavy materials

Step 2: Identify the Hazards

Now that the workplace has been broken into sections, the next step is to identify hazards in each area or activity.

A good way to do this is to physically walk through the workplace and observe what is happening. Do not only look for obvious dramatic dangers. Also look for everyday problems that could still cause harm.

Ask questions such as:

  • What could injure someone here?

  • What could make someone ill?

  • What could go wrong if a tool, machine, or process fails?

  • What hazards are created by poor housekeeping, bad storage, or lack of training?

  • Are there any chemicals, electrical risks, hot surfaces, sharp tools, slippery areas, or manual handling issues?

  • What happens during busy times, deliveries, cleaning, opening, closing, or emergencies?

Common hazards in small businesses

Some common hazard categories include:

Physical hazards

  • slips, trips, and falls

  • ladders and work at heights

  • falling objects

  • poor housekeeping

  • blocked walkways or exits

  • hot surfaces or hot liquids

  • sharp tools or moving machinery parts

Electrical hazards

  • damaged plugs, cords, or extension leads

  • overloaded sockets

  • faulty equipment

  • unsafe temporary wiring

  • working near live electrical systems

Fire and emergency hazards

  • blocked exits

  • lack of extinguishers

  • poor storage of flammable materials

  • no evacuation plan

  • electrical overloads

  • gas-related risks

Chemical hazards

  • cleaning chemicals

  • paints, solvents, adhesives, oils, or fuels

  • poor ventilation

  • unlabelled containers

  • lack of gloves or eye protection

Manual handling hazards

  • lifting heavy boxes or equipment

  • awkward carrying positions

  • repetitive lifting

  • moving stock without proper support

Equipment and machinery hazards

  • broken ladders

  • damaged tools

  • missing machine guards

  • poor maintenance

  • incorrect use of equipment

Environmental and hygiene hazards

  • poor ventilation

  • poor lighting

  • wet floors

  • food contamination risks

  • pest problems in food businesses

  • dirty work areas

Vehicle and travel hazards

  • driving for work

  • loading and unloading vehicles

  • unsecured tools or stock in vehicles

  • working at customer premises

Do not rush this step. A weak hazard identification process leads to a weak risk assessment.

Step 3: Decide Who Could Be Harmed and How

Once hazards have been identified, the next step is to think about who might be affected and how they could be harmed.

This may include:

  • employees

  • supervisors and managers

  • temporary workers

  • cleaners

  • delivery staff

  • contractors

  • customers

  • visitors

  • members of the public in some cases

It is important to be specific. Do not only write “staff may be injured.” Think about what kind of harm could happen.

Example

Hazard: Wet floor near the kitchen sink
Who could be harmed: Kitchen staff, cleaner, delivery helper
How they could be harmed: Slipping and falling, possible back injury, bruising, or head injury

Hazard: Damaged extension lead in office
Who could be harmed: Office staff, cleaner, visitors
How they could be harmed: Electric shock or trip-and-fall injury

Hazard: Heavy stock stored on high shelves
Who could be harmed: Storeroom staff, manager, delivery assistant
How they could be harmed: Falling objects causing head, shoulder, or back injuries

Thinking carefully about who may be harmed helps the business understand the real effect of the hazard and decide what controls are needed.

Step 4: Evaluate the Risk Level

Once you know the hazard and who may be harmed, the next step is to decide how serious the risk is. This does not need to become a complicated mathematical exercise in a small business, but the business should still think logically about the level of risk.

A practical way to do this is to ask two questions:

1. How likely is it that harm could happen?

Is the hazard something people are exposed to every day? Has it already caused near misses? Is the unsafe condition obvious and active? Or is it less likely to happen?

2. How serious could the harm be?

Could it cause a minor cut or bruise, or could it cause a major burn, electric shock, fracture, eye injury, or serious illness?

By thinking about likelihood and severity, the business can decide which risks need urgent action and which are lower priority.

A simple practical approach

A small business can use a basic system such as:

  • Low risk – unlikely to cause harm and consequences likely to be minor

  • Medium risk – could cause harm and needs attention

  • High risk – likely to cause harm or could cause serious injury, and should be addressed urgently

The purpose is not to create a perfect score. The purpose is to help prioritise action.

Step 5: Decide on Control Measures

This is the most important part of the risk assessment: deciding what should be done to reduce the risk.

A control measure is a step taken to remove the hazard or reduce the chance of harm. The best control depends on the nature of the hazard, the work being done, and what is reasonably practicable.

A useful way to think about controls is to start with the most effective options rather than jumping straight to PPE.

Types of Control Measures

1. Eliminate the hazard if possible

If the hazard can be removed completely, that is often the best option.

Example:

  • Remove broken equipment from use

  • Stop storing heavy stock on unstable shelving

  • Replace a dangerous chemical with a safer product if possible

2. Substitute or change the method

If the hazard cannot be removed completely, can the process or item be changed?

Example:

  • Use a safer cleaning product

  • Change a delivery route or method to reduce manual handling

  • Use a more stable platform instead of an unsafe ladder for certain tasks

3. Use engineering or physical controls

These are physical changes to the workplace or equipment.

Example:

  • install guards on machinery

  • improve ventilation

  • repair damaged flooring

  • secure shelving

  • provide proper storage racks

  • improve lighting

  • add warning signs or barriers where needed

4. Use administrative controls and safe procedures

These are rules, systems, training, and supervision measures.

Example:

  • safe work procedures

  • housekeeping rules

  • maintenance schedules

  • chemical handling instructions

  • staff training

  • incident reporting procedures

  • limiting who may use certain equipment

5. Use personal protective equipment

PPE should be used where necessary, but it should not be the only control if stronger measures are available.

Example:

  • gloves

  • eye protection

  • masks or respirators

  • hearing protection

  • safety boots

  • aprons or protective clothing

Example of control thinking

Hazard: Wet floor near kitchen sink
Possible controls:

  • repair leaking sink or plumbing issue

  • place non-slip mats where appropriate

  • improve cleaning and drying routines

  • display wet floor signs during cleaning

  • ensure staff wear suitable non-slip footwear if needed

Hazard: Technician using damaged ladder
Possible controls:

  • remove damaged ladder from use immediately

  • replace with safe ladder

  • inspect ladders regularly

  • train staff on safe ladder use

  • supervise work at height where appropriate

Step 6: Record the Findings

A risk assessment should be written down in a clear and practical way. The record does not need to be full of legal language, but it should show:

  • the work area or activity assessed

  • the hazards identified

  • who could be harmed

  • the level of risk

  • the controls already in place

  • any further action needed

  • who is responsible for the action

  • target dates where appropriate

Keeping a written record is useful because it helps the business:

  • track what has been identified

  • follow up on actions

  • train staff consistently

  • show evidence of safety management if needed

  • review the assessment later

Step 7: Take Action and Follow Up

A risk assessment is only useful if the business actually acts on the findings. One of the biggest mistakes businesses make is completing a document and then leaving it in a file without fixing the problems that were identified.

After the assessment:

  • deal with urgent high-risk issues first

  • assign responsibilities for corrective actions

  • set deadlines where needed

  • train staff on any new rules or controls

  • check that the changes were actually made

  • monitor whether the controls are working

For example, if the risk assessment identified that fire exits are blocked, ladders are damaged, and staff have not been trained on chemical handling, those issues should not remain unresolved for months.

Step 8: Review and Update the Assessment

A risk assessment should be a living document, not a once-off exercise. Review it when:

  • there is an accident or near miss

  • new equipment or chemicals are introduced

  • the layout of the workplace changes

  • staff start doing new tasks

  • the business expands or changes services

  • existing controls are clearly not working

Even if nothing major changes, a periodic review is still a good idea to keep the assessment relevant.


Practical Risk Assessment Examples for Different Small Businesses

To make the process more practical, it helps to see how different types of small businesses may approach risk assessments.

Example 1: Small office

Possible hazards:

  • overloaded plugs and extension leads

  • loose cables causing trips

  • blocked fire exits

  • poor housekeeping in storerooms

  • lack of first aid box

  • unstable filing shelves

Possible controls:

  • tidy and secure cables

  • inspect electrical equipment

  • keep exits clear

  • store files and boxes safely

  • appoint a first aider and maintain the first aid kit

  • provide basic fire and emergency training

Example 2: Small salon or beauty business

Possible hazards:

  • hot styling equipment

  • electrical appliances near water

  • chemical exposure from hair and beauty products

  • wet floors

  • poor ventilation

  • sharp tools

Possible controls:

  • train staff on safe equipment use

  • inspect electrical tools regularly

  • label and store chemicals properly

  • clean spills immediately

  • improve ventilation

  • provide gloves where needed

Example 3: Catering or food business

Possible hazards:

  • burns from hot oil and ovens

  • cuts from knives

  • wet and greasy floors

  • gas leaks

  • cleaning chemicals

  • heavy lifting of stock or containers

Possible controls:

  • knife safety and cooking safety training

  • slip control procedures

  • proper gas checks

  • safe chemical storage

  • clear housekeeping rules

  • manual handling training where needed

Example 4: Technical or field-service business

Possible hazards:

  • working at heights

  • power tools

  • electrical exposure

  • driving risks

  • heavy equipment

  • client-site hazards outside the business’s direct control

Possible controls:

  • ladder inspections

  • tool maintenance

  • PPE use

  • safe work procedures for site work

  • vehicle loading rules

  • staff training and supervision

  • site-specific hazard checks before starting work


Common Mistakes Small Businesses Make with Risk Assessments

1. Treating the risk assessment as paperwork only

A risk assessment is not just a form to complete. It is a tool for identifying and controlling real risks.

2. Copying a generic assessment from somewhere else

Every business has different hazards. A copied document that does not match the actual workplace may give a false sense of security.

3. Focusing only on dramatic hazards

Some of the most common injuries come from simple issues such as poor housekeeping, slippery floors, bad storage, and damaged equipment.

4. Forgetting contractors, visitors, or customers

In some businesses, people other than employees can also be harmed by workplace hazards.

5. Failing to act on the findings

A risk assessment that identifies problems but leads to no action is of very little value.

6. Never reviewing the assessment again

Workplaces change. Staff change. Equipment changes. Services change. The assessment must keep up with reality.


Final Thoughts

A health and safety risk assessment is one of the most practical and valuable tools a small business can use to improve workplace safety. It helps the business move beyond guesswork and look carefully at what could cause harm, who may be affected, and what steps should be taken to reduce the risk.

For South African small business owners, risk assessments are also an important part of meeting the duty to provide and maintain a working environment that is safe and without risk to health as far as reasonably practicable. They do not need to be overcomplicated, but they do need to be honest, relevant, and followed by real action.

The most important thing to remember is that a risk assessment is not about creating perfect paperwork. It is about understanding the real hazards in your business and dealing with them before somebody gets hurt. A simple, practical assessment that leads to safer equipment, clearer rules, better training, and a more organised workplace is far more valuable than a thick document that nobody uses.

In the next article, we will look at another important building block of occupational health and safety in a small business: creating a simple health and safety policy and assigning responsibilities in the workplace. This will help you turn your risk assessment findings into clear safety rules, responsibilities, and day-to-day systems that staff can actually follow.


Related Articles in the Occupational Health and Safety Series

Phase 1: Foundation and Legal Basics

OHS for Small Businesses - An Overview

OHS Act: What Every Small Business Needs to Know

How to Do a Health and Safety Risk Assessment

Creating a Simple OHS Policy and Assigning Responsibilities

Workplace Safety Training and Induction for Employees

First Aid Requirements and Emergency Preparedness

Fire Safety in the Workplace

Personal Protective Equipment (PPE)

Incident Reporting and Investigating Workplace Accidents

Workplace Inspections and Safety Checklists

Phase 2: Practical Health and Safety Topics

Manual Handling and Lifting Safety

Electrical Safety in the Workplace

Slips, Trips, and Falls

Workplace Ergonomics for Office Employees

Ladder Safety and Working at Height

Chemical Safety in the Workplace

Managing Contractors, Visitors, and Customers On Site

Vehicle, Driving, and Delivery Safety

Workplace Violence, Aggression, and Conflict

Smoking, Vaping, and Substance Use in the Workplace

Young Workers, Temporary Staff, and Vulnerable Employees

Heat, Sun, and Outdoor Work Safety

Rain, Storms, and Severe Weather Safety

Working Alone and After-Hours

Working in Clients' Homes and Customer Premises


AI Disclaimer

AI Tools were used to assist with research. Remember to always cross-check everything that you read.


Valdi Venter

Valdi Venter

Tech Entrepreneur | Education Enthusiast | Digital Product Manager | AI Mastery

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